
国能龙源环保有限公司
Published:2026
移动端阅览
[1]江清潘,周凤翔,布雨薇,等.退役风电叶片重塑成型工艺对产品性能影响[J].热力发电,2026,55(01):65-72.
[1]江清潘,周凤翔,布雨薇,等.退役风电叶片重塑成型工艺对产品性能影响[J].热力发电,2026,55(01):65-72. DOI: 10.19666/j.rlfd.202507123.
DOI:10.19666/j.rlfd.202507123.
为优化退役风电叶片粉料与高密度聚乙烯(HDPE)混合重塑成型制备再生产品工艺参数,采用Six-sigma DoE方法进行实验设计,研究各区机筒温度、合流芯温度、模具温度、主机转速等对产品性能的影响;并以弯曲强度及压缩强度作为再生产品性能评价指标,结合给定匹配值得到最优重塑成型工艺参数。实验结果表明:选定弯曲强度44 MPa和压缩强度31 MPa作为目标匹配值时,最大化意愿获取最优工艺参数,即机筒前区温度为189℃,机筒中区温度为179℃,机筒后区温度为168℃,合流芯温度为158℃,模具温度为156℃,主机转速为4.0 r/min,在此工艺条件下再生产品的弯曲强度为43.15 MPa,压缩强度为30.73 MPa。
To optimize the process parameters for the preparation of regenerated products by mixing the powder of waste wind turbine blades with high-density polyethylene(HDPE) and remolding
the Six-sigma DoE method was used to design the experiments to study the effects of various process parameters such as barrel temperature in each zone
confluence core temperature
mold temperature
and main engine speed on the performance of regenerated products. The flexural strength and compressive strength were used as the evaluation indexes of the performance of regenerated products
and the optimum remolding process preparation parameters were obtained combined with the given matching value. The experimental results show that when the flexural strength of 44 MPa and the compressive strength of 31 MPa are selected as target matching values
the optimal process parameters obtained by maximizing the preferred parameters are: front zone barrel temperature of 189 ℃
middle zone barrel temperature of 179 ℃
rear zone barrel temperature of 168 ℃
confluence core temperature of 158 ℃
mold temperature of 156 ℃
and main engine speed of 4.0 r/min. Under this process condition
the flexural strength of the regenerated product is 43.15 MPa
and the compressive strength is 30.73 MPa.
许淳瑶,葛立超,冯红翠,等.风力发电现状及叶片组成与回收利用综述[J].热力发电, 2022, 51(9):29-41.XU Chunyao, GE Lichao, FENG Hongcui, et al. Review on status of wind power generation and composition and recycling of wind turbine blades[J]. Thermal Power Generation, 2022, 51(9):29-41.
许冬梅,张兴林,荆涛.废旧热固性复合材料绿色回收利用关键技术研究:以风电行业废弃风叶片为例[J].环境保护, 2019, 47(20):54-56.XU Dongmei, ZHANG Xinglin, JING Tao. Research on key technologies of recycling and utilization of waste thermosetting composites such as waste wind blades in China’s wind power industry[J]. Environmental Protection, 2019, 47(20):54-56.
ALBERS H. Recycling of wind turbine rotor blades-fact or fiction[J]. DEWI Magazine, 2009, 34:32-41.
MISHNAEVSKY L, BRANNER K. Materials for wind turbine blades:an overview[J]. Materials, 2017, 10:1-24.
SANJAY M R, MADHU P, JAWAID M. Characterization and properties of natural fiber polymer composites:a comprehensive review[J]. Journal of Cleaner Production,2018, 172:1-10.
陈吉朋,王计安,张雨秋,等.废弃风电叶片材料回收与再制造技术的研究进展[J].太阳能学报, 2023,44(5):328-335.CHEN Jipeng, WANG Ji’an, ZHANG Yuqiu, et al.Progress on recycling methods and remanufacturing technology of waste wind turbine blades[J]. Acta Energiae Solaris Sinica, 2023, 44(5):328-335.
马文静,张宇彤,杨春振,等.大宗风电退役风电叶片资源化回收利用技术研究进展[J].洁净煤技术, 2023,29(10):17-26.MA Wenjing, ZHANG Yutong, YANG Chunzhen, et al.Research progress on resource recycling technology of retired wind turbine blades in bulk wind power plants[J].Clean Coal Technology, 2023, 29(10):17-26.
BRØNDSTED P, LILHOLT H, LYSTRUP A. Composite materials for wind power turbine blades[J]. Annual Review of Materials Research, 2005, 35(1):505-538.
张建川,张前峰,蔡红军.风力发电复合材料叶片废弃物的几种处理方法分析[J].材料科学与工程学报,2012, 30(3):473-482.ZHANG Jianchuan, ZHANG Qianfen, CAI Hongjun.Analysis of several treatment methods of composite blade waste for wind power[J]. Journal of Materials Science and Engineering, 2012, 30(3):473-482.
陈天啸.风力发电叶片回收技术及发展展望[J].玻璃纤维, 2022(6):30-36.CHEN Tianxiao. Recycling technology and development prospect of wind turbine blades[J]. Fiber Glass, 2022(6):30-36.
安宝山,王慧军,孙利.未来退役风电叶片的回收和利用[J].工程塑料应用, 2011, 39(6):98-101.AN Baoshan, WANG Huijun, SUN Li. Future recovery and utilization of retired wind turbine blades[J].Application of Engineering Plastics, 2011, 39(6):98-101.
KOUPARITSAS C E, KARTALIS C N, VARELIDIS P C,et al. Recycling of the fibrous fraction of reinforced thermoset composites[J]. Polymer Composite, 2002, 23:682-689.
BEAUSON J, MADSEN B, TONCELLI C. Recycling of shredded composites from wind turbine blades in new thermoset polymer composites[J]. Composites Part AApplied Science and Manufacturing, 2016, 90:390-399.
戴春晖,刘钧,曾竟成,等.复合材料风电叶片的发展现状及若干问题的对策[J].玻璃钢/复合材料, 2008(3):53-56.DAI Chunhui, LIU Jun, ZENG Jingcheng, et al. Current development of composite wind turbine blades and proposals to several problems[J]. Fiber Reinforced Plastics/Composites, 2008(3):53-56.
李成良,王继辉,薛忠民.大型风电叶片材料的应用和发展[J].玻璃钢/复合材料, 2008(4):49-52.LI Chengliang, WANG Jihui, XUE Zhongmin. Application and development of materials of large-scale wind turbine blades[J]. Fiber Reinforced Plastics/Composites,2008(4):49-52.
罗立善,杨艳蓬,唐志才,等.挤出工艺对PA6/PA66复合材料性能的影响[J].工程塑料应用, 2015, 43(9):70-74.LUO Lishan, YANG Yanpeng, TANG Zhicai, et al.Influences of extrusion process on properties of PA6/PA66composites[J]. Engineering Plastics Application, 2015,43(9):70-74.
王子健,周晓东.连续纤维增强热塑性复合材料成型工艺研究进展[J].复合材料科学与工程, 2021(10):120-128.WANG Zijian, ZHOU Xiaodong. Research progress on forming process of continuous fiber reinforced thermoplastic composites[J]. Composites Science and Engineering, 2021(10):120-128.
陈灿成,林卓辉.生产工艺对PE基木塑复合材料性能的影响[J].广东化工, 2015, 42(3):44-45.CHEN Cancheng, LIN Zhuohui. The effects of manufacturing processes on properties of wood-plastic composite[J]. Guangdong Chemical Industry, 2015, 42(3):44-45.
常燕,王兆增,崔元胜,等.风电叶片复合材料的研究进展及其应用[J].工程塑料应用, 2014, 42(4):135-139.CHANG Yan, WANG Zhaozeng, CUI Yuansheng, et al.Research progress and application of wind turbine blades composites[J]. Engineering Plastics Application, 2014,42(4):135-139.
周润培,李晗.复合材料的力学性能[J].玻璃钢,2013(3):14-21.ZHOU Runpei, LI Han. The mechanical properties of composite materials[J]. Fiber Reinforced Plastics,2013(3):14-21.
邵禹通,沈晓洁,卢军.挤出工艺对玻纤增强ABS材料性能的影响[J].现代塑料加工应用, 2022, 34(1):24-27.SHAO Yutong, SHEN Xiaojie, LU Jun. Effect of extrusion process on properties of glass fiber reinforced ABS material[J]. Modern Plastics Processing and Applications, 2022, 34(1):24-27.
潘燕子,邓如生,陈如意,等.增强增韧PA6复合材料共混工艺与结构性能的研究[J].工程塑料应用, 2009,37(10):23-24.PAN Yanzi, DENG Rusheng, CHEN Ruyi, et al. Study on blending technology and structural property of reinforcing and toughening nylon 6[J]. Engineering Plastics Application, 2009, 37(10):23-24.
陆艳,肖小娥.六西格玛方法在PBT塑料材料优化中的应用[J].上海塑料, 2024, 52(3):55-63.LU Yan, XIAO Xiaoe. Application of Six-sigma method in PBT plastic optimization[J]. Shanghai Plastics, 2024,52(3):55-63.
冯小军,张敏,王震.六西格玛方法在降低宽厚板质量成本中的应用[J].山西冶金, 2023, 46(7):158-160.FENG Xiaojun, ZHANG Min, WANG Zhen. Application of six-Sigma method in reducing the quality cost of wide and thick plates[J]. Shanxi Metallurgy, 2023, 46(7):158-160.
鲍立,郑德兵,余欢庆.基于六西格玛设计的前纵梁边缘开裂冲压工艺优化[J].车辆与动力技术, 2022(1):6-13.BAO Li, ZHENG Debing, YU Huanqing. Research on stamping process optimization of edge cracking of front rail based on DFSS[J]. Vehicle&Power Technology,2022(1):6-13.
0
Views
0
下载量
0
CSCD
Publicity Resources
Related Articles
Related Author
Related Institution
京公网安备11010802024621