Simulation of variable-load characteristics of a supercritical circulating fluidized bed boiler[J]. Thermal power generation, 2025, 54(7): 43-53.
DOI:
Simulation of variable-load characteristics of a supercritical circulating fluidized bed boiler[J]. Thermal power generation, 2025, 54(7): 43-53. DOI: 10.19666/j.rlfd.202503042.
Simulation of variable-load characteristics of a supercritical circulating fluidized bed boiler
With the continuously increasing proportion of installed capacity from new energy sources
higher flexibility demands are imposed on coal-fired power generation units
including supercritical circulating fluidized bed(CFB) boilers. By taking a 350 MW supercritical CFB boiler as the research object
the computational particle fluid dynamics(CPFD) method was employed to simulate the furnace response characteristics under variable load conditions
focusing on parameters such as furnace temperature
near-wall particle concentration
and average heat flux density on heating surfaces. The effects of combustion and circulation interventions on the rate of load change were also explored. The results indicate that
during load ramp-up operation
the response rate of average heat flux density in low load range(30%~50% of the unit rated load) decreases by about 38% compared with that in high load range(above 50% of the rated load). Focusing only on the high load range
the heat flux density responds faster during load ramp-down
with the rate of change about 31% higher than that during ramp-up. Under varying load amplitudes
the particle suspension concentration and convective heat transfer intensity inside the furnace can respond rapidly
while temperature changes lag slightly
indicating that CFB boilers rely more on variations in the heat transfer coefficient for rapid thermal regulation. Through combustion interventions
such as substituting 40% of the original coal feedstock with fine coal particles sized several hundred microns
the change in furnace temperature can be effectively accelerated
with the response rate of average heat flux density during ramp-up in the high load range increasing by about 43%
and by nearly 16% in the low load range. Additionally
implementing circulation interventions
such as adding a certain amount of fine bed material during ramp-up
can rapidly increase the particle suspension concentration in a short time and thus effectively improve the response rate of the heat transfer coefficient on the heating surface. If hot fine material is further added(for example
through a hot circulating ash storage and return system)
the response rate of the average heat flux density during ramp-up in the high load range can be improved by approximately 31%
and by about 13% in the low load range. The study elucidates the internal response mechanisms of CFB boilers under variable loading conditions
confirms the feasibility of improving load change rates through circulation and combustion interventions
and provides a reference for further tapping the flexibility potential of supercritical CFB boilers and improving their variable load capability.