ZHANG Bingqing, TIAN Jin, ZHANG Zhibo, et al. Failure analysis for boiler water wall tubes in thermal power plants[J]. Thermal power generation, 2019, 48(5): 97-101.
DOI:
ZHANG Bingqing, TIAN Jin, ZHANG Zhibo, et al. Failure analysis for boiler water wall tubes in thermal power plants[J]. Thermal power generation, 2019, 48(5): 97-101. DOI: 10.19666/j.rlfd.201808170.
Failure analysis for boiler water wall tubes in thermal power plants
摘要
针对某火电厂锅炉水冷壁管局部开裂鼓包导致泄漏的情况
通过化学成分分析、金相组织、维氏硬度、扫描电镜及能谱分析等试验方法
对水冷壁管进行取样分析。结果表明:炉水局部浓缩产生酸性环境
使水冷壁管内壁受到腐蚀
引起内部脱碳
并在内壁处产生微裂纹
造成氢损伤
是导致水冷壁管开裂及鼓包的主要原因;Cl~–对水冷壁管内壁也有一定的腐蚀作用
造成管壁减薄;水冷壁管局部过热导致该区域外壁组织老化
即珠光体球化
但这并未对管样的力学性能产生严重影响。
Abstract
Against the leakage caused by local cracking drum of boiler water wall tubes in a thermal power plant
several test methods such as chemical composition analysis
metallurgical structure analysis
Vickers hardness analysis
scanning electron microscopy and energy spectrum analysis were carried out to find out the reasons. The results show that
under the acid conditions resulted from localized concentration of boiler water
the inner wall of the water wall tube is corroded
causing inner decarburization and micro crack on the inner wall. Such hydrogen damage results in cracking drum of the boiler tube. Moreover
Cl~– has a certain corrosion effect on the waterwall's inner wall
which causes thinning of the tube wall. In addition
local overheating of the water wall tube results in aging of the outer wall
namely spheroidization of the pearlite
but this does not have a serious influence on mechanical properties of the tubes.