XIAO Jian-cheng, ZHOU Hui, LU Jing-jing, et al. Study on milling process and optimization of pick entry sequence of double-wheel trench cutter[J]. 2022, 43(4): 981-994.
DOI:
XIAO Jian-cheng, ZHOU Hui, LU Jing-jing, et al. Study on milling process and optimization of pick entry sequence of double-wheel trench cutter[J]. 2022, 43(4): 981-994.DOI: 10.16285/j.rsm.2021.1025.
Study on milling process and optimization of pick entry sequence of double-wheel trench cutter
Double-wheel trench cutter is a professional construction equipment of underground diaphragm wall
and its tooth arrangement system is its core component. The parameter design of tooth arrangement system is closely related to rock breaking performance. In this study
a three-dimensional simulation method for milling rock and soil with milling wheel is developed using the continuum-discontinuum element method (CDEM). On this basis
considering the correlation between free surface and milling
the mechanism of the influence of cutting sequence on rock breaking performance of tooth arrangement system is studied
and a numerical generalization model of rock entry sequence is established under the condition of associated milling
in which the number of adjacent free surfaces is preset as the main influencing factor. The results show that: (1) The curves of milling force and milling depth obtained by milling wheel milling rock and soil mass verify the correctness of the numerical simulation method. (2) Compared with the intact rock mass
the peak load of rock samples with single adjacent preset free surface and double adjacent preset free surface decreased by 32.5% and 68.2% respectively
and the energy consumption of rock breaking decreased by 19.8% and 56.6%
respectively. (3) In the tooth arrangement system
the larger the ratio of the double adjacent preset free surfaces to the total number of picks
the lower the overall energy consumption of the tooth arrangement system
and the energy consumption of the heterogeneous tooth arrangement system is lower than that of the sequential one. The research results provide a basis for improving the rock breaking process and tooth arrangement system optimization of double-wheel trench cutter.