ZHAO Zixuan, ZUO Qianglin, LEI Qiaoshu, et al. Online Testing and Improved Calculation Model for Inter-layer Pressure of Circular Elements in DC-link Capacitor[J]. 2025, 51(5): 2268-2273.
DOI:
ZHAO Zixuan, ZUO Qianglin, LEI Qiaoshu, et al. Online Testing and Improved Calculation Model for Inter-layer Pressure of Circular Elements in DC-link Capacitor[J]. 2025, 51(5): 2268-2273. DOI: 10.13336/j.1003-6520.hve.20241684.
Online Testing and Improved Calculation Model for Inter-layer Pressure of Circular Elements in DC-link Capacitor
DC-link capacitors are widely used in flexible DC transmission systems. The core component of these capacitors is made by winding dielectric films
which generates inter-layer pressure during the winding process. The inter-layer pressure has a significant impact on the insulation performance of capacitors
however
its measurement and calculation pose challenges and lack consensus within the industry. In this paper
based on the current calculation model of inter-layer pressure inside the circular element
the internal pressure of the element with 2 layers of coarse film and 2 layers of metallized film was measured several times by using a semi-automatic winding machine. The measured results show that the dispersion of the measured data is small and the reproducibility meets the requirements. However
the measured inter-layer pressures inside the elements are more than one order of magnitude stronger than the current theoretical calculation pressure. Through research and analysis
it is proposed that the current calculation model of interlayer pressure of circular element does not consider the influence of traction force of winding machine on the interlayer pressure
nor does it consider the influence of the change of winding diameter on the inter-layer pressure. Based on the principle of torque balance
this paper proposes an improved computational model for interlayer pressure. Additionally
incorporating experimental data
a correction factor is introduced into the computational model to account for the traction force applied during the winding process. The research provides a method for measuring the distribution of interlayer pressure between dielectric films within cylindrical capacitor components and presents a refined theoretical calculation approach. These findings offer valuable guidance and recommendations for optimizing capacitor winding processes.