Influence of sediment-laden flow impact parameters on abrasion and erosion characteristics of hydraulic machinery materials[J]. Journal of hydroelectric engineering, 2025, 44(5).
DOI:
Influence of sediment-laden flow impact parameters on abrasion and erosion characteristics of hydraulic machinery materials[J]. Journal of hydroelectric engineering, 2025, 44(5). DOI: 10.11660/slfdxb.20250501.
Influence of sediment-laden flow impact parameters on abrasion and erosion characteristics of hydraulic machinery materials
Hydraulic machinery operating on sediment-laden rivers suffers from sediment erosion
which causes the deformation of flow passages
reduction of hydraulic efficiency
and even shutdown of the unit. By taking advantage of a rotary jet device
this study conducts a sediment abrasion and erosion experiment on materials used for hydraulic turbines under different impact velocities and impact angles
and investigated the measured sediment abrasion characteristics using the weight loss method along with microstructure analysis. The results indicated that for three types of materials
the weight loss and the facilitation of cavitation on sediment abrasion take an exponential increase with impact velocity
along with the increase in the surface roughness
the size of cutting scratches as well as cavitation pits. For all materials
the impact angles that maximize weight loss are roughly 40° and 45° for abrasion and erosion respectively. The vertical impact effect and horizontal removal of particles match best at 45° impact angle
and the particle impact forms disc-shaped pits of which the surface lip edges are removed by horizontal cutting
resulting in significant weight loss. At 45° impact angle
cavitation induced by the jet nappe is the most severe
and the combined abrasion-erosion damage causes relatively deep pits on the material surface
which leads to the weight loss twice of that in abrasion test.