Saeed Bahraminejad, Roohollah Fadaeinedjad, Morteza Abdolzadeh, Self-powered cathodic protection system for remote pipelines using hydraulic energy harvesting, Clean Energy, Volume 10, Issue 5, October 2026, Pages 1–14, https://doi.org/10.1093/ce/zkag012
DOI:
Saeed Bahraminejad, Roohollah Fadaeinedjad, Morteza Abdolzadeh, Self-powered cathodic protection system for remote pipelines using hydraulic energy harvesting, Clean Energy, Volume 10, Issue 5, October 2026, Pages 1–14, https://doi.org/10.1093/ce/zkag012DOI:
Self-powered cathodic protection system for remote pipelines using hydraulic energy harvesting
摘要
Abstract
Impressed current cathodic protection is one of the most effective methods for preventing corrosion in steel pipelines and is widely implemented in water
oil
and gas industries. However
supplying the electrical energy required for impressed current cathodic protection systems becomes challenging and often economically impractical when pipelines extend into remote areas. To address this issue
this paper proposes a practical energy-harvesting approach in which the kinetic energy of flowing water inside the pipeline is converted into electrical power using a fluid-driven generator. A compact half-bridge buck converter regulates the output voltage to deliver a stable cathodic protection current while keeping the hardware structure simple
improving reliability
and enabling straightforward integration into existing pipeline infrastructure without major modifications. A detailed electrical model of a 5 km pipeline is developed to evaluate system performance
incorporating variations in flow rate
soil resistivity
and coating degradation. The generator uses a 1 kW automotive alternator (nominal ∼24–28 V
max current ≈55 A) coupled with a hydro turbine to efficiently harvest the available hydraulic energy. Simulation results show that despite the simplified hardware design
the proposed system maintains the pipeline endpoint potential ≤ −0.85 V (Cu/CuSO4 reference) under varying operational conditions. The system also demonstrates robust energy management
balancing power between generation
battery storage
and cathodic protection load. Compared with conventional impressed current cathodic protection systems relying on external grids or solar/hybrid sources
this approach provides a fully self-powered
low-cost
and easily deployable alternative. By combining simplicity
effective cathodic protection performance
and independence from external power
the proposed solution offers a highly practical strategy for corrosion protection of remote pipelines.