Qingyu Wang, Tao Xie, Shoufeng Jin, et al. Corrosion Failure Analysis of Contactor Type Electrical Connection Components Used in Converter Valve Side Bushings[J]. High Voltage, 2026, 11(3).
DOI:
Qingyu Wang, Tao Xie, Shoufeng Jin, et al. Corrosion Failure Analysis of Contactor Type Electrical Connection Components Used in Converter Valve Side Bushings[J]. High Voltage, 2026, 11(3).DOI: 10.1049/hve2.70179.
Corrosion Failure Analysis of Contactor Type Electrical Connection Components Used in Converter Valve Side Bushings
摘要
As a commonly used bushing current-carrying structure in recent years
contactor-type electrical connection parts operate in a complex environment of electric
thermal and chemical corrosion for extended periods. With the increase of ultra-high voltage (UHV) transmission capacity
its operating environment faces more stringent challenges
and the stability of their operation is directly linked to the reliability of the UHV transformer equipment. This paper aims to investigate the mechanism behind contact failure by developing a contactor deterioration test platform in oil to study the deterioration and corrosion process of strap contactor in oil under 120°C environment. The study found that the sulphur element content on the exposed copper surface of the strap contactor was elevated from 0% to 2.05% in 28 days
and there was an obvious latency period for the sulphide corrosive reaction with the surface of the strap contactor. The electrical contact resistance of the strap contactor after the corrosion reaction was elevated from 110 to 251 μΩ
which became overheating failure and contact failure of electrical connection components of bushings.
Abstract
As a commonly used bushing current-carrying structure in recent years
contactor-type electrical connection parts operate in a complex environment of electric
thermal and chemical corrosion for extended periods. With the increase of ultra-high voltage (UHV) transmission capacity
its operating environment faces more stringent challenges
and the stability of their operation is directly linked to the reliability of the UHV transformer equipment. This paper aims to investigate the mechanism behind contact failure by developing a contactor deterioration test platform in oil to study the deterioration and corrosion process of strap contactor in oil under 120°C environment. The study found that the sulphur element content on the exposed copper surface of the strap contactor was elevated from 0% to 2.05% in 28 days
and there was an obvious latency period for the sulphide corrosive reaction with the surface of the strap contactor. The electrical contact resistance of the strap contactor after the corrosion reaction was elevated from 110 to 251 μΩ
which became overheating failure and contact failure of electrical connection components of bushings.
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