Converter transformer bushing is an insulation weak link of the converter transformer
especially
the radial temperature difference generated by the core of the bushing will cause the electric field to be distorted
which is prone to insulation fault during operation. Consequently
we studied the radial electric field distribution of a ±600 kV ultra-high voltage converter transformer bushing under different working conditions
and applied a nonlinear electric conductivity epoxy resin insulation to suppress the radial electric field distortion of the bushing. The research results show that the electric field distribution of the bushing core at the flange is distorted by radial temperature differences with the increasing of the bushing load
and the distortion field strength near the flange is as high as 12 kV/mm under full load. At the same time
the decrease in field strength of the casing core near the guide rod increases the electrical strength of the end SF6 gas by nearly three times
which is highly likely to cause gas discharge. After replacement of non-linear conductive epoxy resin insulation
the electric field distortion of the bushing core at the flange is greatly improved
and the insulation load of SF6 gas and transformer oil at the end of the bushing is also effectively alleviated. The epoxy core loss in non-linear bushing increases during its operation; however
compared with the current heating in the conductor
the loss increase can be ignored. The simulation results prove the feasibility of using nonlinear conductance epoxy resin insulation to suppress the electric field distortion of bushing core and reduce the probability of failure.