江健, 王晓佳, 周宾, 陈家俊, 黄剑. 旋流法熔渣水淬余热回收数值模拟研究[J]. 电力科技与环保, 2024, 40(4): 352-358. DOI: 10.19944/j.eptep.1674-8069.2024.04.003
引用本文: 江健, 王晓佳, 周宾, 陈家俊, 黄剑. 旋流法熔渣水淬余热回收数值模拟研究[J]. 电力科技与环保, 2024, 40(4): 352-358. DOI: 10.19944/j.eptep.1674-8069.2024.04.003
JIANG Jian, WANG Xiaojia, ZHOU Bing, CHEN Jiajun, HUANG Jian. Research on recovery device of residual heat from water quenching of slag by swirl method based on numerical simulation[J]. Electric Power Technology and Environmental Protection, 2024, 40(4): 352-358. DOI: 10.19944/j.eptep.1674-8069.2024.04.003
Citation: JIANG Jian, WANG Xiaojia, ZHOU Bing, CHEN Jiajun, HUANG Jian. Research on recovery device of residual heat from water quenching of slag by swirl method based on numerical simulation[J]. Electric Power Technology and Environmental Protection, 2024, 40(4): 352-358. DOI: 10.19944/j.eptep.1674-8069.2024.04.003

旋流法熔渣水淬余热回收数值模拟研究

Research on recovery device of residual heat from water quenching of slag by swirl method based on numerical simulation

  • 摘要: 热炉渣及其余热的利用是钢铁工业面临的巨大挑战。如何回收熔渣中的余热,进行余热发电是节能减排、环保的重要内容。熔渣余热回收包括机械破碎法、鼓风法和离心法等,但热回收技术不成熟,均有缺点。为提高水淬法的热能回收利用、降低回收装置的占地面积、提高熔渣的冷却效率,本文通过Fluent数值模拟的方法,对旋流法熔渣余热回收装置进行研究,主要探究熔渣的放热情况、流动情况以及装置蒸汽产出。模拟结果显示,熔渣在旋流法反应器内停留时间可达约15 s,换热时间充分。捕渣网的设计可以加速熔渣在反应器内的沉降。同时由于水的比热和潜热巨大,对熔渣的降温速率可以达到水泥生产的玻璃态炉渣产品的需求。通过使用旋流法对50 t/h、1 550℃熔渣余热进行回收利用,可以产生高达40 t/h、209.9℃过热蒸汽用以发电,产生的年收益可达51 082万元,具有非常大的应用潜力。

     

    Abstract: The utilization of blast furnace slag and its residual heat presents a significant challenge to the steel industry.China, being a major player in the steel industry, how to recover the waste heat in the slag and carry out waste heat power generation is an important part of energy saving, emission reduction and environmental protection. Currently,there are several methods for slag waste heat recovery, including mechanical crushing, air blowing, and centrifugation,among others. However, these methods have immature heat recovery technologies, and each method has its own drawbacks. In order to improve the heat energy recovery of the water quenching method, reduce the footprint of the recovery device, and enhance the cooling efficiency of the slag, this paper conducts research on a swirl-flow-based slag waste heat recovery device using numerical simulation. The primary focus of the study is to investigate the heat release characteristics of the slag, its flow behavior, and the steam production of the device. Simulation results indicate that the residence time of the slag within the swirl-flow reactor can reach up to 15 seconds, ensuring sufficient heat exchange time. The design of the slag-capturing mesh can accelerate the settling of slag within the reactor. Furthermore, due to the significant specific heat and latent heat of water, the cooling rate of the slag can meet the requirements for producing glassy state slag products in cement production. By employing the swirl-flow method for slag waste heat recovery, it is anticipated that a substantial amount of superheated steam can be generated. This is expected to result in a considerable annual income, demonstrating significant potential for practical applications.

     

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