朱召平. 超净电袋复合除尘器的设计优化与效果测试[J]. 电力科技与环保, 2021, 37(4): 47-52. DOI: 10.19944/j.eptep.1674-8069.2021.04.006
引用本文: 朱召平. 超净电袋复合除尘器的设计优化与效果测试[J]. 电力科技与环保, 2021, 37(4): 47-52. DOI: 10.19944/j.eptep.1674-8069.2021.04.006
ZHU Zhao-ping. Design optimization and effect test of ultra-clean electrostatic-fabric integrated precipitator[J]. Electric Power Technology and Environmental Protection, 2021, 37(4): 47-52. DOI: 10.19944/j.eptep.1674-8069.2021.04.006
Citation: ZHU Zhao-ping. Design optimization and effect test of ultra-clean electrostatic-fabric integrated precipitator[J]. Electric Power Technology and Environmental Protection, 2021, 37(4): 47-52. DOI: 10.19944/j.eptep.1674-8069.2021.04.006

超净电袋复合除尘器的设计优化与效果测试

Design optimization and effect test of ultra-clean electrostatic-fabric integrated precipitator

  • 摘要: 煤电超低排放实施以来,大气污染物排放进一步降低,环保设备得到快速发展,但设备的稳定性、经济性仍存在一定的问题,亟待解决。超净电袋复合除尘器作为电袋复合除尘器的设备,其稳定性、经济性受流场均布性、设备阻力、过滤风速的参数影响较大,且常规电袋复合除尘器还有较大优化设计空间。以某燃煤电厂2×1000MW机组为对象,围绕流场均布性、设备阻力、过滤风速进行针对性的优化设计。采用三维进风的设计方法、建立适用于超净电袋复合除尘器的烟气湍流模型等方式提高流场均布性;优化电区与袋区耦合匹配和提高滤料过滤精度,降低设备阻力;综合考虑项目的实际工况、排放浓度等各项要求后,通过厂内的小型试验台研究最终确定了最佳过滤风速,并配备8.5m以上长滤袋的设计优化方案。经性能测试,超净电袋复合除尘器各项指标均能达到设计要求,除尘器出口烟尘浓度小于5mg/m3,各室烟气流量偏差小于2.5%,设备阻力小于750Pa,相比常规电袋复合除尘器烟气流量偏差5%、设备阻力1200Pa,出口烟尘20mg/m3均有较大提高,说明超净电袋复合除尘器可稳定运行,且相比常规电袋复合除尘器具有更好的稳定性、经济性。

     

    Abstract: Since the implementation of ultra-low coal power emissions, air pollutant emissions have been further reduced, and environmental protection equipment has been rapidly developed, but there are still certain problems in the stability and economy of the equipment, which need to be solved urgently. The ultra-clean electrostatic-fabric integrated precipitator is an upgraded equipment of the electric bag composite dust collector. Its stability and economy are greatly affected by the Parameters of the uniformity of the flow field, the equipment resistance, and the filter wind speed. The conventional electrostatic-fabric integrated precipitator also has large optimization designs Pace.Taking a 2×1000MW unit of a coal-fired power plant as the object, the targeted optimization design is carried out around the uniformity of the flow field, the resistance of the equipment, and the filtering wind speed. Adopt three-dimensional air intake design method, establish a flue gas turbulence model suitable for ultra-clean electrostatic-fabric integrated precipitator, etc. to improve the uniformity of the flow field; optimize the coupling and matching of the electric area and the bag area, improve the filtering accuracy of the filter material, and reduce the resistance of the equipment; After comprehensively considering the actual working conditions of the project, emission concentration and other requirements, the optimal filtration wind speed was finally determined through the research of the small experimental bench in the factory, and the design optimization plan was equipped with a filter bag longer than 8.5 meters. After performance testing, all indicators of ultra-clean electrostatic-fabric integrated precipitator can meet the design requirements. The dust concentration at the outlet of the precipitator is less than 5mg/m~3, the flue gas flow deviation of each chamber is less than 2.5%, and the equipment resistance is less than 750Pa, which is compared with the conventional electrostatic-fabric integrated precipitator, the flue gas flow deviation 5%, the equipment resistance is 1200Pa, and the outlet dust 20mg/m~3 are greatly improved, indicating that the ultra-clean electrostatic-fabric integrated precipitator can be stably applied, and it has better stability and economy than conventional electrostatic-fabric integrated precipitator.

     

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