焦文婷, 程伟良. 耦合碳捕集的水泥窑闪蒸式余热发电系统热力学分析[J]. 动力工程学报, 2023, 43(8): 1077-1084. DOI: 10.19805/j.cnki.jcspe.2023.08.016
引用本文: 焦文婷, 程伟良. 耦合碳捕集的水泥窑闪蒸式余热发电系统热力学分析[J]. 动力工程学报, 2023, 43(8): 1077-1084. DOI: 10.19805/j.cnki.jcspe.2023.08.016
JIAO Wenting, CHENG Weiliang. Thermodynamic Analysis on Flash-type Waste Heat Power Generation System Coupled with Carbon Capture Unit in Cement Kilns[J]. Journal of Chinese Society of Power Engineering, 2023, 43(8): 1077-1084. DOI: 10.19805/j.cnki.jcspe.2023.08.016
Citation: JIAO Wenting, CHENG Weiliang. Thermodynamic Analysis on Flash-type Waste Heat Power Generation System Coupled with Carbon Capture Unit in Cement Kilns[J]. Journal of Chinese Society of Power Engineering, 2023, 43(8): 1077-1084. DOI: 10.19805/j.cnki.jcspe.2023.08.016

耦合碳捕集的水泥窑闪蒸式余热发电系统热力学分析

Thermodynamic Analysis on Flash-type Waste Heat Power Generation System Coupled with Carbon Capture Unit in Cement Kilns

  • 摘要: 为实现水泥窑低温废气余热的梯级利用以及烟气的碳捕集,提出了一种新型耦合碳捕集单元的闪蒸式余热发电系统。利用余热发电系统中一级闪蒸饱和蒸汽作为碳捕集单元的供热热源,饱和蒸汽放热后的饱和水可再经二级闪蒸产生补汽进入汽轮机做功。分别利用Aspen Plus软件模拟碳捕集单元,Ebsilon软件模拟余热发电系统,以实现系统的热集成优化,进一步对碳捕集单元进行工艺改进以降低捕碳能耗。同时,从能量和■角度深入分析系统耦合碳捕集单元后的热力性能变化,在此基础上进一步分析捕碳能耗对新系统性能的影响。结果表明:新系统的发电功率为7.452 MW,年捕碳量可达11万t左右;与耦合常规碳捕集的系统相比,新系统的捕碳能耗由3.58 GJ/t降至3.08 GJ/t,循环效率和净发电效率分别提高了0.51百分点和0.9百分点。

     

    Abstract: To achieve the cascade utilization of low-temperature waste heat from cement kilns and the carbon capture of flue gas, a novel flash-type waste heat power generation system integrated with carbon capture unit was proposed. The primary saturated flash steam of the waste heat power generation system was used as the heat source for the carbon capture unit. Then, the saturated water generated steam through the secondary flash, and the generated steam was sent to the steam turbine as supplementary steam to generate power. The Aspen Plus and Ebsilon software were used to simulate the carbon capture unit and the waste heat power generation system, respectively. The thermal integration of the system was optimized, and the technology of the carbon capture unit was further improved to reduce carbon capture energy consumption. Meanwhile, from perspectives of energy and exergy, the thermal performance variation of the system after integrated with the carbon capture unit was deeply analyzed. On this basis, the influence of carbon capture energy consumption on the performance of the novel system was further analyzed. Results show that the proposed system has a generating capacity of 7.452 MW, and captures about 110 000 tons of CO2 annually. The carbon capture energy consumption rate decreases from 3.58 GJ/t to 3.08 GJ/t, and the cycle efficiency and net power generation efficiency can be increased by 0.51 and 0.9 percentage points, respectively.

     

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