何进松, 蒋磊. 基于CNN的OCR技术在核电厂DCS系统测试中的应用和实现[J]. 核科学与工程, 2024, 44(3): 543-550.
引用本文: 何进松, 蒋磊. 基于CNN的OCR技术在核电厂DCS系统测试中的应用和实现[J]. 核科学与工程, 2024, 44(3): 543-550.
HE Jinsong, JIANG Lei. Application and Realization of OCR Technology Based on CNN in Nuclear Power Plant DCS System Test[J]. Chinese Journal of Nuclear Science and Engineering, 2024, 44(3): 543-550.
Citation: HE Jinsong, JIANG Lei. Application and Realization of OCR Technology Based on CNN in Nuclear Power Plant DCS System Test[J]. Chinese Journal of Nuclear Science and Engineering, 2024, 44(3): 543-550.

基于CNN的OCR技术在核电厂DCS系统测试中的应用和实现

Application and Realization of OCR Technology Based on CNN in Nuclear Power Plant DCS System Test

  • 摘要: 核电厂分布式控制系统(DCS)的输入/输出模块在运行期间,随着电子器件性能下降以及时漂的影响,需要定期进行进度复测和校准。针对传统的DCS输入/输出通道测试覆盖率不足,测试效率低及人因问题,本文提出一种基于卷积神经网络(CNN)的光学字符识别(OCR)技术应用在DCS系统的在线测试方法。通过模拟设备和视频采集设备完成画面的自动切换,并读取画面信息,截取特定画面后对其图像预处理,再使用OCR识别模型识别画面内容,将得到的识别结果与期望值进行比较判断,从而实现自动化测试。测试结果表明,通过CNN训练后,显控设备画面字符识别率能达到100%,该方法可以突破设备厂家的专有通信协议的壁垒,可有效降低操作员的人因失误,提升测试效率和核电厂的经济性。

     

    Abstract: During the operation period of the distributed control system(DCS) of nuclear power plant the I/O module of the DCS needs to be retested and calibrated periodically due to the deterioration of the performance of electronic devices and the impact of time drift. In view of the traditional DCS I/O test coverage is insufficient, the test efficiency is low and is of human factors, this paper proposes an online testing method of the optical character recognition technology based on convolutional neural network applied in the DCS system. Through the simulation equipment and video acquisition equipment to complete the automatic switching of the picture, and the picture information is read, the specific picture is intercepted after the image preprocessing, and then the OCR recognition model is used to identify the picture content, the recognition results and the expected value of the comparison, so as to realize the automatic test. The test results show that after CNN training, the recognition rate of screen characters of display control equipment can reach 100%. This method can break through the barrier of equipment manufacturer’s proprietary communication protocol, which can effectively reduce operator’s human error and improve the test efficiency and the economy of nuclear power plant.

     

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