高温CO2掺杂SO2环境中耐热合金的腐蚀行为

High Temperature Corrosion of Heat-resistant Materials in Carbon Dioxide Doping with Sulfur Dioxide Environment

  • 摘要: 通过开展Super304H及Inconel625合金的高温CO2腐蚀试验,并结合氧化增重法、扫描电镜观察及XRD分析,研究了两种耐热合金在750 ℃CO2掺杂SO2环境中的腐蚀行为。结果表明,两种合金在750℃ CO2、750℃ CO2+SO2环境中的腐蚀动力学均遵循抛物线规律,Inconel625抗腐蚀能力优于Super304H,具有较少的腐蚀增重;Super304H在750℃ CO2腐蚀初期增重高于CO2+SO2环境,而100 h后在CO2+SO2环境中腐蚀增重较高。两种环境中腐蚀500 h后,Super304H表面氧化膜为局部外层疏松瘤状富铁氧化物与内氧化物FeCr2O4组成的双层氧化膜及单层Cr2O3,Inconel625为单层均匀致密Cr2O3氧化膜,平均厚度不到1 μm。高温CO2腐蚀环境中,Cr含量对提高合金抗腐蚀性能具有至关重要的作用。高温CO2掺杂SO2对于Cr2O3形成阶段具有抑制渗碳的作用,对于氧化铁形成阶段具有加速腐蚀及渗碳作用。

     

    Abstract: High temperature corrosion experiment of Super304H and Inconel625 alloy in high temperature CO2, together with oxidation weight increase method, scanning electron microscope and X-ray diffraction (XRD) were applied to study the corrosion behavior of the two heat resistant materials. The results showed that the oxidation kinetic of the materials followed the parabolic law under 750℃ CO2 and 750℃ CO2+SO2 environment, Inconel625 has a better corrosion resistant ability than Super304H, accompanied by less oxidation weight gain. Double-layered oxide scales consisted of nodular-typed Fe3O4 outer layer and FeCr2O4 inner layer formed after exposure 500 h in two environments and single Cr2O3 oxide scales. Whereas an stable and dense Cr-rich oxide layer of about 1 µm in thickness grew on Inconel625, implying that the Cr content plays a crucial role to improve the alloy corrosion resistance in high temperature CO2 environment. High temperature CO2 doping with SO2 has the effect of inhibiting carburization during the formation of Cr2O3, and has the effect of accelerating corrosion and carburization for iron oxide.

     

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