风力发电机组变桨轴承状态检修研究与应用

Research and application of condition maintenance of wind turbine pitch bearings

  • 摘要: 摘要:变桨轴承是变桨距风力发电机组的关键零部件,随着单机规模的增大,叶片长度不断增加,变桨轴承在高温、高寒、高海拔、高盐雾腐蚀、高风沙等恶劣环境下运行,所承受轴向、径向以及倾覆力矩3个方向的交变载荷的反复作用工况更加恶劣,如因运行和维护不到位使变桨轴承产生点蚀、裂纹、表面剥落、保持架断裂等失效情况,将给风力发电机组的安全运行造成很大威胁,并造成严重的经济损失。本文以某台风机变桨轴承故障原因分析为依据,就变桨轴承状态检修提出通过对变桨轴承运行状况进行评级,提前有效发现变桨轴承缺陷,及时采取加强日常维护和提前更换的方式,转变检修方式、控制检修成本和安全运行风险,为风电机组变桨轴承状态检修提供参考。

     

    Abstract: Abstract: The pitch bearing is the key component of the pitch wind turbine. With the increase of the scale of the single machine, the length of the blade continues to increase. Operating in the environment, the repeated working conditions of alternating loads in three directions, axial, radial and overturning moment, are more severe, such as pitting, cracking, surface spalling, and maintenance of the pitch bearing due to insufficient operation and maintenance. Failures such as frame breakage will pose a great threat to the safe operation of wind turbines and cause serious economic losses. Based on the analysis of the failure cause of the pitch bearing of a certain wind turbine, this paper proposes that by rating the operating status of the pitch bearing, the pitch bearing defect can be effectively discovered in advance, and the method of strengthening routine maintenance and early replacement shall be adopted in time to transform the pitch bearing. Maintenance methods, control of maintenance costs and safe operation risks provide a reference for the condition maintenance of wind turbine pitch bearings.

     

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