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基于SiC MOSFET的储能变流器功率单元设计

Design of Power Unit for Power Conversion System Based on SiC MOSFET

  • 摘要: 随着可再生能源的快速发展,储能变流器在新能源电网中发挥着至关重要的作用。本文针对基于SiC MOSFET的储能变流器功率单元,其中包含10 kV高压交流模块和750 V低压直流模块,重点研究了功率单元的低感设计和散热设计方法,并提出了功率单元的整体设计方案。通过优化叠层母排的结构,将高压交流模块与低压直流模块的杂散电感分别降低至794 μH和235 μH,有效减小功率单元的关断过电压。通过热仿真研究,确立了强迫风冷的散热方案,并设计了符合要求的散热器和风机,使器件在运行过程中的最高温度不超过50 ℃。最后,搭建了功率单元样机并进行对拖实验,验证了叠层母排结构优化设计和功率单元散热设计方案的有效性。

     

    Abstract: With the rapid development of renewable energy, power conversion system plays a vital role in new energy grid. Aiming at the power unit of power conversion system based on SiC MOSFET, which includes 10 kV high voltage AC module and 750 V low voltage DC module, this paper focuses on the low inductance design and heat dissipation design method of the power unit, and puts forward the overall design scheme of the power unit. By optimizing the structure of the stack bus, the stray inductance of the HVAC module and the LVDC module were reduced to 794 μH and 235 μH respectively, which effectively reduced the turn-off overvoltage of the power unit. Through the thermal simulation study, the heat dissipation scheme of forced air cooling was established, and the required radiator and fan were designed, so that the maximum temperature of the device in the operation process could not exceed 50 ℃. Finally, a prototype of the power unit was built and towing experiments were conducted to verify the effectiveness of the optimization design of the laminated bus structure and the heat dissipation design scheme of the power unit.

     

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