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火电厂管道内壁磨损现状与抗磨损防护技术研究进展

Research progress of inner wall wear status and anti-wear protection technology of thermal power plant pipeline

  • 摘要: 燃煤电站输灰管道及煤粉输送管道内壁磨损情况严重,磨损失效一般出现在弯头、三通或管道弯曲处,硬质颗粒长期多次对管壁冲击磨损造成管道泄漏失效,严重影响锅炉的安全运行。传统减轻管道磨损的方式主要有优化管道设计、选用耐磨材料、加厚管壁、磨损区域修补和更换管道。以在管道内壁制备耐磨镀层、增加耐磨内衬以及制备耐磨涂层或熔覆层为代表的新技术逐渐在火电管道内壁抗磨蚀防护领域应用,显著提高了管道内壁抗磨损能力,在火电厂管道内壁抗磨蚀防护上展现出良好前景。

     

    Abstract: Wear of the inner walls of the ash removal and coal powder conveying pipelines in coal-fired power plants are significant, and wear failure generally occurs at elbows, tees, or pipeline bends. Hard particles have repeatedly impacted and worn the pipeline walls over a long period of time, causing pipeline leakage failure and affecting the safe operation of the boiler. Traditional ways to reduce pipe wear mainly include optimizing pipe design, selecting wear-resistant materials, thickening pipe walls, repairing worn areas and replacing pipes. The new technology represented by the preparation of wear-resistant coating on the inner wall of the pipeline, the addition of wear-resistant lining and the preparation of wear-resistant coating or cladding layer are gradually applied in the field of anti-abrasion protection of the inner wall of thermal power pipelines, which significantly improves the anti-wear ability of the inner wall of the pipeline and shows a good prospect in the anti-abrasion protection of the inner wall of the pipeline of thermal power plants.

     

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