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汽轮发电机自动化抽转子牵引装置研究与设计

Research and Design of Automated Rotor Traction Device for Steam Turbine Generators

  • 摘要: 哈电350MW超临界、凝汽式汽轮发电机抽转子采用滑板方式进行,整个抽转子过程中需要双行车配合起吊移动,而发电机转子仍需要励端使用手拉葫芦牵引向励端移动,主要使用手拉葫芦进行两侧固定在现场牵引锚点及转子励端吊攀上,由现场总指挥传递指令多个手动葫芦操作人员进行抽拉,作业效率低下,并且整个过程中转子时刻被行车吊着移动,加大指挥人员的指挥难度,特别抽转子进入重要环节时,抽拉或者行车移动过大将发生较大晃动,将可能转子磕碰定子部件造成设备损坏事件的发生。本文从目前传统汽轮发电机转子抽出工作中存在的问题进行分析,设计了汽轮电机转子自动化牵引装置,其能够有效的解决上述实际问题,减少行车起吊移动,并能够降低作业风险,减少投入工作人员,提高升检修效率,缩短检修周期,增加电厂的经济效益。

     

    Abstract: The 350MW supercritical and condensing steam turbine generator rotor of HEC is currently being manually extracted using a sliding plate method. The entire process requires the coordination of two cranes for lifting and moving, while the rotor of the generator still needs to be manually pulled and hoisted using a chain block towards the excitation end. The fixed points on both sides of the site and the rotor excitation end are secured using chain blocks, and multiple manual chain block operators follow instructions from the on-site commander to perform the extraction. This manual operation is inefficient and poses difficulties for the commanding personnel, especially during critical stages of the rotor extraction where excessive pulling or crane movement can cause significant vitions and potential damage to the equipment by collision between the rotor and stator components.This paper analyzes the issues present in the current traditional rotor extraction process of steam turbine generators and proposes the design of an automated rotor traction device. This device effectively addresses the aforementioned practical problems by reducing the need for crane lifting and movement, minimizing operational risks, reducing the number of required personnel, improving maintenance and inspection efficiency, shortening the overhaul period, and increasing the economic benefits of the power plant.

     

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