汽轮发电机下内端盖翻转的研究与工具设计

Research and Tool Design for Flipping the Lower Half Inner End Cover of a Steam Turbine Generator

  • 摘要: 汽轮机发电机在电厂中承担着重要的作用,其使用效率直接关系到了电厂的经济效益。因此对汽轮发电机检修效率及质量就显得尤为重要。本文通过对汽轮发电机在现技术拆除发电机下内端盖后无其任何支撑点,需用三个吊装葫芦进行相互配合翻转,作业效率不但低,还存在诸多风险,极易发生挤压、碰撞,发生设备、人身伤害。为了避免现技术作业方式埋下作业隐患,经不断研究分析,研制出了一种翻转工具来拆装汽轮发电机下内端盖,优化作业方式,经翻转工具支撑下内端盖沿着固定轨迹旋转进行拆装,有效消除现有技术弊端,避免下内端盖拆装时受挤压、碰撞、脱落,发生设备、人身伤害,降低了作业风险,提高工作效率,确保了检修质量。

     

    Abstract: Steam turbine generators play a crucial role in power plants, as their efficiency directly impacts the economic benefits of the plant. Therefore, it is of utmost importance to improve the efficiency and quality of maintenance for steam turbine generators.In this paper, we address the issues related to the current technique of removing the inner end cover of the generator, which requires the coordination of three hoists for flipping without any support points. This method not only has low efficiency but also poses various risks, such as compression, collision, and potential equipment or personnel injuries.To avoid potential hazards associated with the current technique, extensive research and analysis have been conducted, leading to the development of a flipping tool for the disassembly and assembly of the inner end cover of the steam turbine generator. This optimized approach utilizes the support of the flipping tool to rotate the inner end cover along a fixed trajectory, effectively eliminating the drawbacks of the existing technique. This innovative tool prevents compression, collision, and detachment during the disassembly and assembly of the inner end cover, reducing the risk of equipment and personnel injuries. As a result, it not only lowers the operational risks but also improves work efficiency, ensuring the quality of maintenance.

     

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