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一种发电机励磁碳刷高效研磨装置的研究及应用

The utility model relates to a high-efficiency grinding device for a generator excitation carbon brush Research and application

  • 摘要: 针对传统的发电机励磁碳刷备品,利用机组检修机会,使用砂纸配合发电机刷架、滑环进行人工拉动砂纸对碳刷进行研磨,使碳刷与滑环接触面达到80%以上要求,方符合励磁碳刷更换规定。然该种方式既耗时又耗力,部分研磨备用碳刷接触面仍然无法达到规程要求的接触面积,质量和效率均不高。本文根据我厂长期积累的发电机励磁碳刷检修、维护的经验,设计开发了一套发电机碳刷高效研磨装置,实现了发电机备用励磁碳刷质量和效率双提升,为发电机励磁碳刷检修、维护提供更好的安全保障。 该装置由底座、刷架及刷握和研磨及导轨筒三部分构成,能够解决传统发电机备用励磁碳刷研磨速度慢,接触面积不达标,可能导致发电机滑环超温影响发电机安全稳定运行的隐患,大大提高发电机励磁碳刷检修和维护的工作效率,为发电机的安全稳定运行提供更好的保障。

     

    Abstract: For the traditional generator excitation carbon brush spare parts, using the maintenance opportunity of the unit, using sandpaper with generator brush holder and slip ring to manually pull the sandpaper to grind the carbon brush, so that the contact surface of the carbon brush and slip ring can reach more than 80% of the requirements, in order to meet the excitation carbon brush replacement regulations. However, this method is time-consuming and labor-intensive, and the contact surface of some grinding spare carbon brushes still cannot reach the contact area required by the regulations, and the quality and efficiency are not high. In this paper, according to the long-term accumulated experience of the generator excitation carbon brush overhaul and maintenance, a set of generator carbon brush efficient grinding device is designed and developed, which realizes the double improvement of the quality and efficiency of the generator standby excitation carbon brush, and provides better safety guarantee for the generator excitation carbon brush overhaul and maintenance. The device is composed of three parts: base, brush holder, brush grip, grinding and guide rail cylinder, which can solve the hidden dangers of slow grinding speed and sub-standard contact area of traditional generator standby excitation carbon brush, which may lead to the generator slip ring overtemperature affecting the safe and stable operation of the generator, and greatly improve the working efficiency of the generator excitation carbon brush overhaul and maintenance. To provide a better guarantee for the safe and stable operation of the generator.

     

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