300MW锅炉燃烧系统数值模拟及试验应用

Numerical simulation and engineering application of a 300MW boiler combustion system

  • 摘要: 某300MW锅炉在实际运行中,存在燃烧不稳定,飞灰、炉渣可燃物偏高,蒸汽两侧热偏差偏大等问题。采用Realization k-ε湍流模型对该四角切圆锅炉改造前及改造后炉内流场进行气固两相流冷态数值模拟,结果表明:落入冷灰斗的煤粉量由改造前的0.077kg/m3减少为改造后的0.045kg/m3,降幅约为42%,下两层二次风集中布置加强二次风的承托能力。三次风煤粉颗粒在炉内停留时间由改造前的30.59s增加为改造后的39.97s,停留时间延长约9.4s,有利于煤粉颗粒燃尽。下两层一次风集中布置有利于煤粉气流的着火和稳定燃烧。三次风入射角下倾降低三次气流的旋转动量,燃尽风入射角增加提升燃尽风的旋转动量,有利于减弱炉膛出口的残余旋转。改造措施实施后,该锅炉可在150MW稳定燃烧,飞灰、炉渣可燃物降低到可控范围内,蒸汽热偏差显著降低,锅炉运行参数稳定。

     

    Abstract: A 300MW boiler had some problems in actual operation, including the high carbon content of fly ash and furnace slag, the combustion instability and the high thermal deviation of superheated steam and reheat steam. The Realization k-ε turbulence model was used to simulate the cold state of gas-solid two-phase flow in the boiler before and after modification. The results showed that: the momentum of secondary air at the bottom increased, and pulverized coal into the dry bottom hopper dropped by 42%, from 0.077kg/m3 to 0.045kg/m3. The residence time of tertiary air pulverized coal particles increased from 30.59s to 39.97s, and the residence time increased by about 9.4s, which was beneficial to the complete combustion of pulverized coal particles. The centralized arrangement of primary air was beneficial to the ignition and stable combustion of pulverized coal. The downdip of angle of tertiary air reduced the rotational momentum of tertiary air and the increase of angle of over fire air increased the rotational momentum of over fire air, which could effectively reduce residual rotation. By putting the transformation measures into practice, the boiler could combust stably at 150MW, the combustible matter content of fly ash and slag reduced to a manageable range, the steam thermal deviation was significantly reduced, and operating parameters of the boiler was stable.

     

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